Efficient Locust Beans Processing Machine

Efficient Locust Beans Processing Machine | AI-Optimized

Aug . 02, 2025 14:00

Contents:

Locust Beans Processing: Industry Overview & Market Trends
Technical Parameters: Comparing locust beans processing machine & Beans Cleaning Machine
Complete Locust Beans Processing Flow: Step-by-Step with Visual Guide
Material, Craftsmanship & Standards: What Sets Top Machines Apart?
Application Scenarios & Industry Case Studies
Comparative Analysis: Leading Manufacturers & Custom Solutions
Product Data Visualization: Tables & Charts
Why Choose Beans and Pulses Cleaning Processing Plant?
FAQ: Professional Insights on Locust Beans & Beans Cleaning Technology
After-Sales Service, Lead Time & Quality Assurance
References & Authoritative Citations

1. Locust Beans Processing: Industry Overview & Market Trends

The global demand for locust beans processing machine and bean cleaning solutions has surged in response to rising needs for high-efficiency food processing and export-quality legume products. According to a Grand View Research report, the legume processing sector is projected to grow at a CAGR of 7.2% from 2023 to 2029, with Africa and Southeast Asia being the largest user regions for locust bean cleaning technologies.

These machines are central to the production of:

Edible locust bean products (e.g. “iru”, “dawadawa” in West Africa functional foods)
Pulse-based protein ingredients for global food systems
Feed, pharmaceutical, and cosmetic raw materials from processed locust beans and pulses

Major trends involve adoption of automated, continuous-flow machines adhering to international quality and safety standards (ISO 9001, FDA food-contact Grade).

Efficient Locust Beans Processing Machine | AI-Optimized

Industry-leading locust beans processing machines streamline bean cleaning, husking, and sorting

2. Technical Parameters: Comparing Locust Beans Processing Machine & Beans Cleaning Machine

Efficient bean cleaning is contingent on advanced process stages, optimal material selection, and robust system integration. Below is a parameter table comparing typical locust beans processing machines versus multifunctional beans and pulses cleaning plants.

Parameter	Locust Beans Processing Machine	Beans and Pulses Cleaning Processing Plant (View Product)
Capacity	800–2,500 kg/h	2,000–10,000 kg/h (Customizable)
Cleaning Stages	3–5 (Pre-cleaning, washing, decorticating)	Up to 9 (Pre-cleaning, De-stoning, Gravity, Air Separation, Polishing, Color Sorting,...)
Material	SUS304, Mild Steel available	100% SUS304 or 316 Stainless Steel, food-grade coatings
Automation Level	Semi-automatic	Fully automatic w/ PLC, remote IoT control
Sieving Fineness	≥98%	≥99.2%
CERTIFICATION	ISO 9001, CE Option	ISO 9001, CE, FDA food-contact, ANSI
Power Consumption	10–23 kW/h	18–60 kW/h (high throughput, energy-efficient motors)
Noise Level	<68 dB(A)	<63 dB(A) (Vibration-damping structure)
Typical Warranty	12 months	24–36 months (+Lifetime tech support)

3. Complete Locust Beans Processing Flow: Step-by-Step with Visual Guide

Feeding & Pre-Cleaning
Raw beans loaded, bulk impurities (stones, stalks) removed

→

Destoning
Heavier particles separated via vibration/gravity

→

Washing/Husking
Water jet clean, detachable hulls & stuck dirt

→

Gravity/Specific Weight Sorting
Precise classification, ensures homogeneity

→

Polishing & Air Separation
Surface dust removal, light chaff blown off

→

Color Sorting & Packaging
Optical detection rejects discolored beans; ready for packing

Key Technical Nodes:

Dirty water recycling with 3-stage micro-filtration (ISO 14001 environmental compliance)
Modular sieve mesh exchange for multi-bean processing adaptability
Stainless assemblies machined via high-precision CNC for resistance to abrasion and corrosion
Integrated inline quality inspection and error alert systems (conforms to FDA Food Safety Modernization Act)

Digital monitoring and multi-stage cleaning in beans cleaning machine lines enhance output quality and traceability.

4. Material, Craftsmanship & Standards: What Sets Top Machines Apart?

Locust beans processing machine and industrial beans cleaning machine performance highly depend on:

Material Selection: SUS 304/316L stainless steel (rustproof, acid resistance), FDA food-contact proven; mild steel options for non-food use
Craftsmanship: Core structural parts are manufactured using multi-axis CNC milling; seamless welding achieves watertight, hygienic joints and enhanced rigidity.
Surface Finish: Ra ≤0.6μm for food-contact surfaces prevents residue buildup, easy CIP (clean-in-place) maintenance.
Detection Standards: Full machine pass-through under ISO 9001:2015, ANSI/NSF/3-A for food equipment safety; electricals tested to CE/UL standards.
Design Life: > 20,000 machine hours (documented according customer running logs, supported by independent industry audits).
Anti-corrosion Protocols: All wet areas electropolished; seals & gaskets of food-grade silicone or Viton™, resist detergents and steam.

Certification Snapshot:

ISO 9001:2015 QMS for production
FDA CFR 21, ISO 22000, ANSI/3A/CE/CCC (customized for international projects)

Component quality, modularity, and strict standard compliance ensure top performance in bean cleaning.

5. Application Scenarios & Industry Case Studies

Application Sectors:

Food manufacturing (fermented locust bean condiments, canned beans, protein ingredients)
Pharmaceuticals (extraction of locust bean gum polysaccharides)
Pet food, animal feed pre-processing
Specialty chemicals (gum bases, thickeners)
Municipal water pre-treatment (using bean husk fiber byproducts)

Industry Testimonial:

"After deploying the Beans and Pulses Cleaning Processing Plant, our processing efficiency increased by 37%, and the defect rate dropped below 0.7%. The fully-automated sorting and environmental compliance made it easy for us to pass food export audits in the EU and Middle East."

- Process Manager, West Africa Leading Food Group

Case in Focus:

Nigeria, 2023: A medium-scale condiments manufacturer processed over 9,000 tons/year of locust beans using fully configurable cleaning and de-hulling modules, reducing water consumption by 22%.
Vietnam, 2022: Integration of color sorter and destoner led to a premium edible bean yield boost by 18%. ROI realized within 11 months.
Spain, 2021: A pharmaceutical-grade gum manufacturer adopted food-grade, electropolished process lines, complying with ISO 22000 and FDA requirements, enabling supply to EU and US ingredient buyers.

6. Comparative Analysis: Leading Manufacturers & Custom Solutions

Comparing leading companies in the field of pulse processing and bean cleaning solutions reveals major differentiators:

Brand / Manufacturer	Core Strength	Certifications	Customizable?	Warranty	Support Scope
Beibu Cleaner (China)	Multi-stage cleaning, seamless automation, IoT-enabled, ISO/FDA, 20+ yrs experience	ISO9001, CE, FDA Food	Yes, full line modularity	2–3 yrs	Global, 24/7, Multi-language
Bühler Group (Switzerland)	Optical sorting, energy-saving, robust design	ISO9001, CE, FDA	Limited	1 yr	Global, Regional
SATAKE (Japan)	Rice/bean hybrid plants, advanced grading	ISO, CE	Partial	1–2 yrs	Asia/EMEA
Local OEMs	Cost competitive, short delivery, basic automation	ISO9001, local safety	Rudimentary	6–12 mo	On-site only

Custom Solution Highlight: The Beans and Pulses Cleaning Processing Plant stands out with:

Modular processing line (adaptable to local bean variety)
PLC/IoT automation & big data analytics for traceability
On-site and remote technical support
Options for GMP, FDA, and Halal/HACCP compliance

7. Product Data Visualization: Tables & Charts

Product Capacity Comparison

■ Beibu Beans Plant
■ Generic Processing Machine

Energy Consumption Ratio

■ Power (kWh / 1T Output)

Cleaning Accuracy (%)

■ Premium Output
■ Off-grade

Key Technical Specifications: Beans and Pulses Cleaning Processing Plant
Model	Capacity (kg/h)	Power (kW)	Stages	Dimension (mm)	Material
BPL-2000	2000	18	5	4200×2600×3150	SUS304
BPL-5000	5000	31	7	6100×3200×3250	SUS304
BPL-10000	10000	52	9	8700×4100×3760	SUS316

8. Why Choose Beans and Pulses Cleaning Processing Plant?

Highest Hygiene: Food-grade stainless, antibiofilm surface, all module washdown compatible
Absolute Cleanliness: ≥99.2% bean cleaning accuracy (field proven, see published test)
Energy Efficient: Uses up to 35% less energy than legacy models
Digital Monitoring: IoT for remote diagnostics, real-time OEE (Overall Equipment Efficiency)
Fast ROI: Typical payback <12 months for medium-scale lines
Comprehensive Support: Site survey, design-integration, operator training, and prompt spares service

Your link to advanced cleaning technology: locust beans processing machine.

9. FAQ: Professional Insights on Locust Beans & Beans Cleaning Technology

1. What is the typical construction material for a locust beans processing machine?

A: Primarily SUS 304 or 316L stainless steel, conforming to FDA/ISO food contact standards—chosen for anti-corrosion, ease-of-cleaning, and mechanical durability in humid bean processing environments.

2. How are the working stages (Pre-cleaning, De-stoning, etc.) coordinated?

A: Advanced PLC or DCS systems synchronize all steps—vibration sieves, gravity sorting, washing, color sorting—ensuring high product purity, minimal bean breakage, and operational traceability.

3. Which installation standards are typically followed?

A: Installation complies with ANSI B11.0 for machine safety, ISO 14122 for access ways, and local electrical codes (e.g., IEC/EN 60204-1), backed by detailed layout blueprints for on-site integration.

4. What is the recommended sieving mesh size?

A: For locust beans and similar pulses, common mesh openings: 2.5–3.5 mm for primary impurities, 0.8–1.5 mm for dust and small soil particles. Meshes are quickly exchangeable for batch flexibility.

5. What are typical vibration and noise levels during operation?

A: Machines engineered with balanced vibratory motors and dampers maintain levels <63 dB(A) at 1 meter, per ISO 11200 sound standards—suitable for indoor food-plant use.

6. What ISO/FDA tests must the machine pass?

A: Food-contact metal and plastics undergo migration testing (per ISO 22196), all welds pass X-ray nondestructive testing (ISO 17636), full mechanical/operational tests logged under ISO 9001 QMS.

7. Can the system adapt to other beans/pulses?

A: Yes, modular design enables rapid reconfiguration—swap mesh screens, adjust program cycles, change sorting tolerances (for cowpea, black gram, lentil, soybean, etc.)—with minimal downtime.

10. After-Sales Service, Lead Time & Quality Assurance

Delivery Time: 30–45 business days for most models; expedited delivery possible for standard configurations.
Warranty: 2–3 years (machine), with lifetime technical support by remote or on-site intervention.
Customer Support: Installation guidance, operator training (on-site/online), application process optimization, 24/7 hotline, and rapid spare parts response.
Certifications Supplied: Full CE (Europe), FDA (US), export documentation, DQ/IQ/OQ/PQ validation for pharmaceutical lines.
OEM/ODM: Available—engineering support for process customization and regional standards compliance.